PP HONEYCOMB BOARD
PP Honeycomb Board (Polypropylene Honeycomb Panel)
PP honeycomb board is a lightweight polypropylene panel with a honeycomb core structure, manufactured by Polyfavo (Zhongcheng Qingdao New Material Co., Ltd.) for industrial packaging, logistics, and automotive applications.
| Categories | Polypropylene Honeycomb boards |
|---|---|
| Brand | POLYFAVO |
| Thickness | 2.5mm, 3.5mm, 4mm, 5mm, 6mm, 7mm, 8mm, 9mm, 10mm, 12mm, 13mm, 15mm, 16mm, 18mm |
| Width | Max 1600mm |
| Provided Service | Edge sealing, Butt welding, Creasing, die-cutting, Hole Punching, Screen printing, laser printing etc |
| Grade | Anti-static, FR V0-V2 @UL94, Corona, Lamination, Conductive |
| Main Color | Grey, Black, Blue |
| Surface Lamination | Fabric, Felt, TPO, Fiberglass etc |
Description
PP Honeycomb Boards from POLYFAVO
Polyfavo PP honeycomb boards are produced in thicknesses from 2.5mm to 18mm and combine high stiffness with low weight. The honeycomb core provides excellent load-bearing performance while maintaining material efficiency. The panels are waterproof, chemical-resistant, impact-resistant, and fully recyclable.
These polypropylene honeycomb boards are widely used for pallet sleeve boxes, returnable packaging, automotive interior panels, dunnage systems, and industrial partitions.
POLYFAVO PANEL WEIGHT
| Thickness (mm) |
2.5 | 3 | 4 | 5 | 6 | 10 | 7 | 8 | 9 | 10 | 12 | 13 | 14 | 15 | 16 | 18 |
| Min Weigth (GSM) |
600 | 800 | 900 | 1000 | 1200 | 2500 | 2000 | 2000 | 2000 | 2000 | 3000 | 3500 | 4000 | 4000 | 4000 | 4000 |
| Max Weight (GSM) |
1000 | 1300 | 1800 | 2000 | 2500 | 4000 | 4000 | 4000 | 4500 | 4500 | 5500 | 5500 | 5500 | 5500 | 6000 | 6000 |
| Max Width mm |
1550 | 1550 | 1600 | 1600 | 1600 | 2100 | 1600 | 1600 | 1600 | 1600 | 1600 | 1600 | 1600 | 1600 | 1600 | 1600 |
POLYFAVO PANEL SURFACE
POLYFAVO provides high-performance PP honeycomb panels with a wide array of surface treatments designed to balance aesthetics and functionality.
Textured Surface: Ideal for non-slip requirements and enhanced grip for Automotive use.
Matte Finish: Delivers a refined, professional look with reduced glare for floor protection.
Lamination: Provides an extra layer of protection against wear, moisture, and chemicals, better strength.
Custom Finishes: We offer bespoke surface solutions tailored to your unique technical specifications.
Light Matte
Thin thickness 3mm to 18mm
Heavy Matte
Thin thickness 3mm to 18mm
Fabric Lamination
Thin thickness 3mm to 18mm
Nonwoven Lamination
Thin thickness 3mm to 18mm
POLYFAVO HONEYCOMB STRUCTURE
POLYFAVO offers two high-performance structural configurations for our Polypropylene (PP) sandwich panels, engineered to optimize the balance between material efficiency and mechanical strength.
| Structure Type | Thickness Range | Primary Characteristics | Best For |
| Single Honeycomb | 2.5mm – 10mm | Ultra-lightweight, high stiffness-to-weight ratio. | Packaging, partitions, & signage. |
| Double Honeycomb | 7mm – 18mm | Enhanced compression strength & impact resistance. | Heavy-duty logistics & automotive floors. |
Single Honeycomb Structure
(Light-Duty Excellence)
Optimized for applications where weight reduction is the critical KPI. This structure provides excellent planar flatness and is the preferred choice
Double Honeycomb Structure
(Heavy-Duty Performance)
The double-layered core significantly boosts load-bearing capacity and torsional rigidity. Advantages include:
High Impact Resistance, Multi-Directional Stability, Long-Term Durability
POLYFAVO SHEET COLORS
POLYFAVO offers a versatile color palette for our Polypropylene (PP) honeycomb panels, ensuring that high-performance industrial material also meets the highest standards of industrial design and visual identity.
Grey
Pantone：
Blue
Pantone：
Black
Pantone：
POLYFAVO PANEL SIZE
POLYFAVO provides highly adaptable Polypropylene (PP) honeycomb panels in a variety of dimensions, engineered to maximize material utilization and streamline integration into global supply chains. Our production capabilities focus on large-format sheets that cater to diverse industrial requirements.
1220mm (4ft Standard): The universal benchmark for the signage, construction, and cabinetry industries.
1600mm: Optimized for medium-duty Sleeve Packs and automotive interior components.
2100mm (Large-Format): Ideal for 10mm heavy-duty industrial bulk containers sleeve and oversized protective wall cladding
POLYFAVO PANEL PACKING
We recognize that the structural integrity of PP honeycomb panels depends on superior handling. Our specialized packaging protocols are engineered to ensure damage-free delivery across sea, air, and land freight.
We offer two primary heavy-duty packaging configurations tailored to your shipping volume and destination:
Export-Grade Wood Pallets: Optimized for high-volume shipments and efficient forklift handling, ensuring stability during multi-modal transport.
Reinforced Wooden Crates/Boxes: Recommended for premium protection against side impacts and harsh environmental conditions during long-haul international transit.
Request A Quote
Don’t miss out! Contact us today and experience the incredible benefits of our PP honeycomb boards for yourself.
Frequently Asked Questions (FAQ)
What is a PP Honeycomb Board, and how does it differ from traditional corrugated plastic?
A PP Honeycomb Board (also known as a Bubble Guard Sheet) is a 100% polypropylene sandwich panel consisting of three layers. Unlike traditional corrugated plastic (flute board) which has linear ribs, the honeycomb core features a circular or hexagonal structure. This provides multi-directional strength, higher compressive resistance, and superior impact absorption, making it far more durable for heavy-duty industrial applications.
What core structures and thicknesses are available?
POLYFAVO offers two specialized core architectures to meet different engineering requirements:
Single Honeycomb Structure: Available in thicknesses from 2.5mm to 16mm. It is ideal for lightweight applications like signage, partitions, and standard packaging.
Double Honeycomb Structure: Available from 7mm to 16mm. This reinforced structure provides enhanced torsional stiffness and load-bearing capacity, specifically designed for heavy-duty Sleeve Packs and automotive flooring.
In which industries are Polyfavo PP Honeycomb Panels most commonly used?
Our panels are high-performance solutions used across several key sectors:
Logistics & Packaging: Essential for Returnable Transit Packaging (RTP), collapsible sleeve packs, and pallet layer pads.
Automotive Industry: Used for trunk load floors, spare tire covers, headliners, and van interior side-wall linings due to its lightweighting properties.
Construction & Advertising: Applied as floor protection sheets, lightweight scaffolding planks, and durable outdoor signage boards.
Can the panels be customized in terms of color and branding?
Yes. While our standard industrial colors are Grey, Blue, and Black, we offer full customization. We can match specific RAL or Pantone colors to align with your Corporate Identity (CI). Please note that custom color runs may be subject to a Minimum Order Quantity (MOQ).
What are the secondary processing options for these panels?
POLYFAVO panels are highly versatile and support various fabrication methods:
Edge Sealing: We provide professional edge-sealed panels for a refined look and improved hygiene.
Welding: Compatible with Ultrasonic Welding and hot-plate welding.
Conversion: Panels can be easily die-cut, creased, folded, and CNC machined for bespoke packaging designs.
Surface Treatment: Options include anti-static (ESD), UV-stabilized, and flame-retardant (FR) additives.
Are POLYFAVO PP Honeycomb Boards environmentally friendly?
Absolutely. Our panels are made from 100% recyclable Polypropylene with Reach ROHS. By facilitating Circular Economy practices, our durable boards replace single-use wood and cardboard, significantly reducing carbon footprints in supply chain logistics through their long-life, reusable nature.
OTHER PRODUCTS YOU MAY NEED
PP Bubble Guard Board
3mm to 8mm pp bubble guard board for floor protection use.
Foldable Pallet Sleeve Box
The best products to replace steel mesh container and wooden container